Leading Metal Core PCB (IMS) Precision Manufacturing
Leading Metal Core PCB (IMS) Precision Manufacturing ensures superior heat management, strong dielectric reliability, and consistent quality for demanding thermal and power electronic systems.
Advantages
Metal Core PCB Manufacturing Advantage
Metal Core PCB (IMS) Manufacturing Advantage provides superior thermal conductivity, stable dielectric performance, and reliable production control for high-power LED, automotive, and industrial systems.
Thermal Management Expert
Thermal Management Expert in Metal Core PCB (IMS) ensures efficient heat dissipation, stable dielectric control, and reliable performance for high-power LED, automotive lighting, and industrial applications.
High thermal conductivity design
Stable dielectric performance
Efficient heat dissipation
Reliable power handling
Advanced IMS process control
In-house Assurance
In-house Assurance for Metal Core PCB (IMS) ensures full process control from material sourcing to final testing, delivering consistent thermal performance, quality stability, and reliable mass production capability.
Full in-house manufacturing control
Stable quality assurance system
Fast production response
Consistent process monitoring
Reliable delivery performance
Fast-turn Delivery
Fast-turn Delivery for Metal Core PCB (IMS) enables rapid prototyping and efficient batch production with controlled processes, ensuring stable thermal performance and reliable quality under tight lead times.
Rapid prototype support
Short lead time production
Flexible order scheduling
Stable process control
Reliable on-time delivery
Production Excellence
Advanced Metal Core PCB Production Excellence
Advanced Metal Core PCB (IMS) Production Excellence delivers precise thermal layer bonding, stable dielectric control, and high-reliability fabrication for LED, automotive, and power electronics applications.
Thermal Conductive Material Assurance
Thermal Conductive Material Assurance ensures stable heat transfer performance and reliable IMS PCB operation.
01
Voltage Resistance Testing
Voltage Resistance Testing ensures insulation reliability and stable dielectric performance in IMS PCB structures.
02
Precision Stamping
Precision Stamping ensures accurate metal core shaping and consistent dimensional control for IMS PCB fabrication.
03
Laser Drilling
Laser Drilling enables precise via formation and stable interconnection performance in Metal Core PCB (IMS) structures.
04
Manufacturing Capability
Metal Core PCB Manufacturing Capability
Metal Core PCB (IMS) Manufacturing Capability covers high-precision thermal layer processing, stable dielectric control, and reliable mass production for LED lighting, automotive electronics, and power systems.
Item
Capability
Layer Count
1–8 Layers
Board Thickness
0.6–4.0 mm
Metal Core Thickness
0.5–3.0 mm
Copper Thickness
0.5–10 oz
Min Trace Width/Space
4/4 mil
Min Mechanical Hole Size
0.20 mm
Hole Tolerance
±0.05 mm
Panel Size
Max. 600 × 1800 mm
Surface Finish
HASL, Lead-free HASL, ENIG, OSP, Immersion Tin
IPC Standard
IPC Class 2 / Class 3
UL Certification
Available
RoHS & REACH Compliance
Yes
Item
Capability
Metal Base Material
Aluminum, Copper, Stainless Steel
Structure Type
Single-sided, Double-sided, Multilayer
Dielectric Thickness
50–200 μm
Thermal Conductivity
1.0–8.0 W/m·K
Dielectric Strength
≥3 kV
Thermal Via Design
Available
Copper Coin Technology
Available
Embedded Metal Core
Available
Hybrid FR4 + Metal Core Construction
Available
Insulated Metal Substrate (IMS)
Available
Heavy Copper Design
Available
High Current Design
Available
High Voltage Isolation
Available
Edge Plating
Available
Back Drilling
Available
Sequential Lamination
Available
Mixed Dielectric Stack-up
Available
The table above only lists process parameters for HDI PCB products. Please download the full process manual.
Quality Control
Quality Control of Metal Core PCB
Quality Control of Metal Core PCB (IMS) applies strict inspection and testing processes to ensure thermal performance, dielectric reliability, and structural consistency for high-power applications.
Quality Control Equipment
Quality Control Equipment for Metal Core PCB (IMS) includes AOI, X-ray inspection, thermal cycling tests, and electrical testing to ensure reliable heat dissipation, insulation integrity, and stable performance.
TDR Testing
Time Domain Reflectometry (TDR) is used to verify impedance consistency and detect transmission anomalies, ensuring stable signal integrity and reliable electrical performance in Metal Core PCB (IMS) applications.
Impedance Verification
Vector Network Analyzer (VNA) testing measures impedance, insertion loss, and return loss to verify Metal Core PCB provide stable signal transmission and dependable electrical performance.
Automated Optical Inspection
Automated Optical Inspection (AOI) detects surface defects, pattern deviations, and assembly issues, ensuring consistent quality, structural accuracy, and reliable performance in Metal Core PCB (IMS) manufacturing.
Micro-section Analysis
Micro-section Analysis evaluates layer bonding quality, dielectric thickness, and thermal interface integrity, ensuring structural reliability and consistent performance in Metal Core PCB (IMS) manufacturing processes.
Specular Reflection Testing
Specular Reflection Testing evaluates surface uniformity and coating consistency on Metal Core PCB (IMS), ensuring stable thermal performance, reliable insulation, and consistent visual and structural quality control.
Quality Control Equipment
Quality Standard Certificates demonstrate adherence to ISO, IPC, and RoHS standards, ensuring Metal Core PCB (IMS) products achieve verified thermal performance, controlled manufacturing processes, and consistent international reliability.
IS0 9001:2015
stepping stone
The most fundamental and universally applicable quality management systemcertification.
IPC A 610
Industry Standard
The most authoritative international standard for the acceptance of electronic assembly and PCB manufacturing.
IATF 16949:2016
Automotive-grade (high gold content)
Demonstrate the capability to manufacture highly reliable automotive PCB.
ISO 13485
Medical-grade (high gold content)
Demonstrate the capability to manufacture high-precision PCB for medical equipment.
ISO14001:2015
Environmental system
Green factory certification is highly valued by major manufacturers and overseas clients.
UL
Safety Certification
Mandatory safety and flame-retardant standards for entering the North American market.
RoHS
Environmental regulations
Restriction of Hazardous Substances (RoHS) Directive (a standard requirement for electronic products exported to the EU).
REACH
Environmental regulations
EU Regulation on the Registration, Evaluation, Authorisation and Restriction of Chemicals.
IS0 9001:2015
01
IPC A 610
02
IATF 16949:2016
03
ISO 13485
04
ISO14001:2015
05
UL
06
RoHS
07
REACH
08
Applications
Metal Core PCB Application
Metal Core PCB (IMS) Application supports LED lighting, automotive power systems, industrial drives, and energy devices requiring high thermal conductivity and stable long-term performance.
01
LED Lighting Systems
02
Automotive Electronics
03
Power Supply Modules
04
Telecom and Communication
05
Industrial Control Systems
01
LED Lighting Systems
Metal Core PCB (IMS) Application in LED lighting delivers excellent thermal dissipation, stable brightness control, and long lifespan performance for high-power and industrial lighting solutions.
02
Automotive Electronics
Metal Core PCB (IMS) Application in automotive electronics supports headlamps, control modules, and power units, ensuring heat stability and reliable operation under harsh environments.
03
Power Supply Modules
Metal Core PCB (IMS) Application in power supply systems enables efficient heat transfer, stable voltage performance, and reliable operation for converters, inverters, and charging systems.
04
Telecom and Communication
Metal Core PCB (IMS) Application in telecom systems ensures stable signal performance, efficient heat dissipation, and high reliability for power amplifiers and communication modules.
05
Industrial Control Systems
Metal Core PCB (IMS) Application in industrial control provides robust thermal management, electrical stability, and long-term reliability for automation and heavy-duty equipment.
FAQ
Metal Core PCB FAQ
Metal Core PCB (IMS) FAQ explains material options, thermal performance limits, manufacturing capabilities, testing standards, and application suitability for LED, automotive, and industrial power systems.
Q1
What is Metal Core PCB (IMS) used for in electronic applications?
Metal Core PCB (IMS) is mainly used for high-power LED lighting, automotive electronics, and industrial systems requiring efficient thermal management and stable electrical performance.
Q2
What materials are used in Metal Core PCB (IMS)?
It typically uses an aluminum or copper base with thermally conductive dielectric layers to ensure efficient heat dissipation and reliable circuit insulation.
Q3
How is quality ensured in Metal Core PCB (IMS) production?
Quality is ensured through strict process control, AOI inspection, X-ray testing, thermal performance validation, and electrical reliability testing at multiple production stages.
Q4
What are the main advantages of Metal Core PCB (IMS)?
It provides superior heat dissipation, enhanced mechanical strength, and stable electrical performance, making it ideal for high-power and high-temperature operating environments.
Solutions
Metal Core PCB Solutions
Metal Core PCB (IMS) Solutions deliver high thermal conductivity, stable electrical insulation, and reliable performance for LED lighting, automotive electronics, industrial control, and power systems.
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